Description
What you will get from this course?This course is specially designed by global industry experts to give you one-stop solutions to learn everything you need to know about industrial distillation. Complete Understanding of Design, Operation, Troubleshooting, and Optimization of the industrial distillation column. Everything you need to know about distillation. KEY TAKEAWAYS1. Basic ConceptFundamental of vapor-liquid equilibriumDistillation system overview2. Distillation column internalsPlate column and pack column internals3. Operation of distillation columnWorking and visualization inside the distillation columnCapacity diagramStart-up of distillation column4. TroubleshootingOperational and hydraulic constraints of distillation column5. Optimization and Energy savingsHow to increase the capacity of the Distillation column?How to reduce energy costs?6. Design and simulationMulticomponent distillation column design by Aspen plus simulationIndustrial case studiesThe uniqueness of this course•Build a complete understanding of industrial distillation•Well curated step-by-step procedure from scratch.•Starts with basic vapor-liquid equilibrium concept,•Deep drive to the internals of distillation column through videos and animations.•Take you through details of distillation column operation and troubleshooting•Enrich you about the practical ways to increase the capacity of the distillation column for profit maximization.•Guide you on how to save energy in the distillation column.•Show you how to design multicomponent distillation column from scratch by Aspen plus software•Enrich you with real-life case studiesOutline of course contentFundamental of Vapour -liquid equilibrium. Vapour pressureVapour pressure curveBinary VLE phase diagramXY diagramTxy diagramGas law and distillation curveDalton's law of partial pressure. Equilibrium curveIdeal gas lawIdeal and Non-ideal systemDistillation system overviewFeed systemPreheat systemDistillation columnCondenser, ReboilerOverhead and Bottom systemInsights of Distillation columnHow sieve tray worksExternal and internal refluxBubble cap trayPacked columnTemperature controlOperating parametersDistillation column internalsDistillation column typesMain components of distillation columnShellTrayPackingReboilerCondenserReflux drumPacking supportVortex breakerBottom connectorVapor outletDemister padTray columnInlet weir, Bubbling area, DowncomerTray layoutDetailed working principle, advantages ofValve tray, bubble cap tray, sieve tray, special type of trayHigh-pressure trayAdvantages and example of proprietary high-performance trays use in industry. Parameters for tray designCostOperating rangePressure dropsMaintenanceComparison of different tray design based on the above factorsPlate column overviewWorking principle of Sieve tray, bubble cap tray. Animation of Inner working of Sieve tray, Valve tray, Bubble cap trayPacked columnPacked distillation column overviewPacked distillation column classificationPacked column internals Shell Packing Heat balance Packing support Bed limiter Liquid distributorAnimation and working ofRandom packingStructured packingTrough distributorPacking supportOperational and hydraulic constraints of distillation columnOperating limit and feasible region of distribution columnFlooding, Jet floodWeir loadingDowncomer floodDowncomer backupDowncomer entrance velocityWeepCapacity diagramThe boundary of a capacity diagramCapacity limitation of distillation columnVapour handling limitationsFlow regimesSpray and ForthEntrainmentTray floodingUltimate capacityLiquid handling limitationDowncomer floodDowncomer residing timeDown comer inlet velocityWeir liquid loadingDown comer sizing criteriaAnimation ofFloodingEntrainmentWeeping in a distillation columnOther limitation and considerationsWeepingDumpingTray turndownFoamingCapacity diagram and feasibility regionIndustrial Case study to develop a capacity diagramInsights from the capacity diagramHow capacity diagram can be used in profit maximizationHeat and material balanceDistillation start-up procedureTroubleshooting of distillation columnFloodingFeed composition changesPukingOverloadingEquipment failureJet floodingLocal floodingOptimization of running distillation columnStrategies: Increase feedReduce refluxExploit variationHow to increase the capacity of the Distillation columnStrategies to maximize profit from the distillation columnOptimization and Energy savings in the distillation columnReflux optimizationFeed tray location optimizationFeed tray pre-heatingSide re-boiler optimizationEnergy saving in the distillation columnDistillation column design and optimization by Aspen plus softwareIntroduction to process simulationRun the first Aspen simulation and know Aspen simulator featuresHow to choose property analysis methodProperty evaluation of pure component, binary and ternary system (Case studies)Distillation boundaries and residue curvesOverview of different distillation modules in AspenDistillation column design by AspenSix industrial case studiesOptimum feed tray locationOverview of Aspen Radfrac moduleCase study of Benzeze-Toluene distillationJoin the courseLearn it from an industry expertLearn a new skill from scratchIncrease your professional value Enhance employability
